GAIN4 EFFICIENCY is a functionally rich OEE software tool designed to meet our manufacturing customers' demands. It provides realtime and historical data in a flexible format to help drive production efficiency.
Manufacturing companies today need to focus on their capacity and production efficiency: OEE (Overall Equipment Effectiveness) provides the ideal KPI (Key Performance Indicator) to drive continuous improvement programs and, equally as important, maintain them. GAIN4 EFFICIENCY OEE software provides a baseline OEE figure for your machine, line or plant, and goes beyond this to report on availability, performance, quality, downtime, rejects, maintenance stoppages, speed, WIP, labour usage etc.
This unique OEE software goes beyond the OEE calculation by providing an array of invaluable additional features that complement and build on the OEE standard. These additional features enable the user to gather, analyse and report on key production information; machine set-up times, product analysis, product tracking, wastage, re-work, maintenance times etc.
This OEE software is fully scalable, both in size (number of users) and capacity (number of monitored cells/machines) and can be provided as a manual entry system, a real-time automated data collection solution or a combination of both. It can be upgraded from a manual to an automated system at any time, ensuring that your initial investment is never wasted. The software can also be rented as a hosted, "OEE Software as a Service" solution.
Benefits
This powerful yet easy-to-use OEE software will enable you to transform your production process and make improvements that will:
- Increase production output
- Cut operating costs
- Improve product quality
- Decrease scrap and rework
- Reduce downtime
- Remove production bottlenecks
- Improve setup times
- Lower maintenance costs
- Increase profits
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In addition to standard OEE, GAIN4 Efficiency OEE software will provide the user with a number of invaluable additional features such as downtime analysis through the entry of multiple equipment stoppage reasons and scrap management through the entry of waste, scrap and rework data.
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Automated Data Collection
Real-time data collection can be simply achieved with the use of the specifically designed range of Data Collection Terminals (DCT's) which are normally located next to the target machine/asset and which can connect to the server over RS485 or Ethernet (cabled or Wi-fi).
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IMPACT e-kiosk
The e-kiosk acts as a focal point for production data, gathering key information directly from your plant. The unit can come pre-loaded with Gemba’s market leading production efficiency & OEE software and the in-built touch-screen display provides an intuitive mechanism through which the shop-floor team can interact with the data and respond to production issues as and when they occur.
The unit comes with a choice of wired or wireless communications, making it equally suitable for anything from a proof of concept scenario to a permanent, plant-wide deployment.
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GAIN4 Efficiency as a Cloud solution
GAIN4 Efficiency OEE software can be delivered to you as a Cloud solution, You simply lease our service for an annual fee, and we take care of the installation, initial set-up of the software and IT support. We host the OEE software on our secure servers, and your users access it remotely via the internet.
Importing data from other systems
Gemba's Third Party Interface (TPI) software allows import of data from comlimentary systems to the OEE software database. Typically, this can be used to update configuration data, or to input process data from third party software systems such as SCADA, ERP, etc.
Find out more about GAIN4 Efficiency OEE Software
To find out more about how GAIN4 Efficiency OEE software can help you to improve your production efficiency, click on the link below to download our full product datasheet.