Manufacturing Execution System

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Manufacturing Capacity & Performance

Focus on food and beverage

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You can sell it but can you make it ?

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Our Markets

• Packing

• Plastic Moulding

• Electronics

• Metals

• Automotive

• Food & Beverage

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Working to find your true capacity & performance

About Us

Gemba Solutions are a UK based systems house providing solutions and services to manufacturing industry. Our technology provides accurate, up-to-the-minute data from the shop floor to the management team, enabling them to make timely business decisions.

Today's business environment requires you to find additional capacity and reduce your overheads by  becoming more productive and efficient. Our software and services allows you to make more with your existing equipment and resources by exposing to you areas of constraint, waste and inefficiency.

With over 150 man years of experience in implementing production systems, our engineers offer unrivalled knowledge in tackling today’s manufacturing challenges.

What we can do for you

Over recent years we’ve worked with a wide variety of manufacturing companies. We therefore understand the challenges you face on a daily basis:

• Increased Raw Materials

• Increased Energy bills

• Production bottlenecks

• High waste/low yield

• Too many rejects/too much re-work

• Lost production time due to downtime

• Lost Capacity

Having successfully delivered significant capacity gains, production efficiencies and cost reductions to our customers we feel we’ve got what it takes to help you.

Our products and services provide the supporting tools for your Lean Manufacturing and Continuous Improvement programs. After helping you gain improvements we also ensure they are sustained.

So what are you waiting for – call or email us to take the first steps towards finding the true capacity of your manufacturing facility.

• Inventory and Product Tracking

• Downtime and efficiency monitoring (OEE)

• Material Control

• Production & HR tracking

• Change over

• Product Genealogy

• Online Work Instructions

• On-line quality control